Pellet Equipment

Requirements of organic fertilizer pellet machine

1. Requirements of organic fertilizer pellet machine

The requirements of organic fertilizer pellet machine for the moisture content of the material:

In the production process of organic fertilizer production machine, the material is required to have a certain viscosity. Some raw materials are relatively loose after fermentation and are not easy to be granulated.

Some water or binders must be added to increase the viscosity of the material. The organic fertilizer production equipment disc Requirements of organic fertilizer pellet machine and turning Requirements of organic fertilizer pellet machine adopt the agglomeration method to granulate.

During the granulation process, water or binder will be added to ensure that the material can be granulated smoothly. The new type of stirring tooth Requirements of organic fertilizer pellet machine adopts wet granulation, and the fermented material can be directly granulated without the operation of other processes.

The roller extrusion fertilizer pelletizer machine is produced by a non-drying and normal temperature process, which is suitable for the granulation of materials with relatively low viscosity or relatively low water content.

If the moisture content of the material is too high, you can add some dry materials in an appropriate amount to neutralize the moisture content. If the water content is too low, an appropriate amount of water can be added to facilitate granulation.

2. How to prevent aging of organic fertilizer pellet machine?

How to prevent the aging and deformation of organic fertilizer equipment?

Anti-aging, rubber or plastic products of the organic fertilizer pellet machine are easily aged and deteriorated due to the action of oxygen in the air and ultraviolet rays in the sun, making the elasticity of the rubber parts worse and easy to break.

For the storage of rubber parts, it is best to coat the rubber surface with hot paraffin oil, put it on a shelf indoors, cover it with paper, and keep it ventilated, dry and protected from direct sunlight.

Anti-deformation, springs, transmission belts, long knife rods, tires and other parts will cause plastic deformation due to long-term stress or improper placement.

For this reason, appropriate support should be provided under the frame; the tires should not bear the load; all mechanical compressed or pulled spring must be loosened; remove the transmission belt and store it indoors; some easily deformed parts such as long knife bars should be laid flat or hung vertically; other removed parts such as tires, seed tubes, etc. should be kept for safekeeping, to prevent organic fertilizer pellet machine extrusion deformation.

3. Installation of organic fertilizer pellet machine

After the organic fertilizer pellet machine arrives at the factory, it should be installed in conjunction with the technological process, indicating the elevation and horizontal position, and inclined installation.

The general inclination is 2-5 degrees (which can be adjusted by the user). The total thickness of the rock-shaped backing plate between the base and the foundation of the organic fertilizer pellet machine should not be greater than 30-35mm.

①Adjust the height of each base with a rock-shaped backing plate so that each bottom is inclined by 5 degrees;

②The adjustment of each base of the organic fertilizer pellet machine is suitable to put the cylinder on the bracket, and finally adjust the supporting wheel;

③ Install the transmission part of the organic fertilizer pellet machine;

④ After making sure that the supporting roller, transmission device and cylinder are properly adjusted, start pouring cement, and after 8-10 days, after the cement solidifies, start the no-load test drive;

⑤The adjustment method of the organic fertilizer pellet machine body position:

a. On the full length of the left and right sides of the organic fertilizer pellet machine body, install two parallel steel wires with a diameter of 0.5-1mm and use a level meter to check the level of the steel wires;

b. From each spheroid, put down two phase hammers tangent to the spheroid along both sides of the dryer.

c. Measure the distance from the steel wire to the wire sink to detect the horizontal position of the organic fertilizer pellet machine body;

d. Detect the relative vertical elevation of the highest point of the two spheroids to check the position of the body on the vertical plane;

e. Use the method of moving the electric roller to adjust the measurement of c and d, so that the body is in the correct position;

4. Operation of organic fertilizer pellet machine

When the organic fertilizer pellet machine is running, it is forbidden to drill under the machine;

When the organic fertilizer pelletizer machine is in operation, it is forbidden to carry out internal inspection and repair;

When the organic fertilizer pellet making machine is running, it is forbidden to remove the protective device;

Without insulating gloves, it is forbidden to touch the motor and wires;

If there is no perfect grounding wire, it is forbidden to start the organic fertilizer pellet mill machine. If there is current on the equipment, it should be stopped immediately until the grounding wire is repaired;

When checking the organic fertilizer pellet machine, it is forbidden to use a mobile lamp with a voltage higher than 12 volts.

5. Lubrication of organic fertilizer pellet making machine

(1) Dry the butter on the gear before starting the organic fertilizer pellet making machine;

(2) Lubricate the bearing once per shift. The lubricating oil type is No. 3 calcium-based grease lubricating oil, and the filling amount is 1/3-1/2. The new lubricating oil should be replaced regularly, and the bearing should be washed when replacing.

(3)Lubricating oil must be added before the reducer is used. The lubricating oil is generally HJ40-50 mechanical oil, and HL20-30 gear oil can also be used. The oil level of the lubricating oil should be within the range indicated by the circular oil mark on the organic fertilizer pellet machine base.

After the first refueling operation for 100 hours, the new oil should be replaced for the organic fertilizer pellet machine, and then every four months after that, and the oil should be cleaned when changing the oil.

Floating fish feed extruder machine installation instructions

Feed Machine

At present, with the continuous development of the aquaculture industry, the use of aquatic floating fish feed extruder machines is becoming more and more extensive, and there are more and more projects for installing and using aquatic floating fish feed extruders.

Among these many manufacturers using aquatic floating fish feed extruder machines, due to the use of manufacturers Different production managers or engineering installation designers have different understandings of the production characteristics of aquatic fish feed pellet extruders.

The installation methods of the floating fish feed making machines and their supporting facilities are also different, and the selection of installation methods for each part of the floating feed extruder machine and its supporting facilities will directly affect the stability of the floating fish feed extruder machine’s working performance and the humanization of the floating fish feed extruder’s operation.

The aquatic floating fish feed extruder machine described in this article refers to a typical fully automatic control feed extruder, which includes a broken arch feeding bin, a feeder, a dual-shaft differential conditioner, an feed pellet extruder, a pipeline rack, and an electronic control system.

In this paper, some suggestions are given for your reference from the perspective of the selection of the installation method of each part of this type of floating fish feed extruder machine and its supporting facilities.

1. Installation of broken arch feeding bin and feeder

A basic reference data in the floating fish feed extruder machine control system is the flow rate of the material. The amount of water, steam and other liquids added in the system is based on the flow rate of the material, so the stability of the material flow directly affects the stability of the entire floating fish feed extruder machine production.

In order to ensure the stability of the logistics, the system adopts differential weight feeding, that is, the entire feeding bin and the feeder are placed on the load cell, and a closed-loop control is formed between the load cell, the frequency conversion feeder and the computer. feeding.

The basic requirement of differential weight feeding is the soft connection of the upper and lower interfaces, that is, the soft connection between the broken arch feeding bin and the pneumatic gate on the upper part of the bin body, and the soft connection between the feeder outlet and the conditioner inlet. The soft connection of these two places generally uses canvas as the material to connect.

The installation of load cells is another important factor affecting feeding. There are generally two types of sensor installation: hoisting and supporting, both of which can be used according to the needs of the site.

When using hoisting, some measures should be taken to ensure the stability of the silo body. During the production process of the floating fish feed extruder machine, when the material is fed into the feeding bin, the falling of the material causes the entire bin body to shake.

The amplitude of the shaking and the length of the shaking time are closely related to the length of the sensor rod. The feeding data of time follows the data before feeding, but after the material enters the silo, if the silo body keeps shaking, it will directly affect the weighing accuracy of the sensor, so it is required to add a limit device at the lower part of the silo body and meet the limit bit device does not affect weighing.

Another floating fish feed extruder machine installation method is bracket installation. This installation method will not cause shaking, but the entire silo body is easy to move.

This requires that the sensor needs to be fixed on the bracket during floating fish feed extruder machine installation, and the sensor should be installed on both sides of each lifting ear of the feeding silo. Install the limit block to prevent the movement of the entire warehouse body.

During the installation of the broken arch feeding bin, it is necessary to pay attention to the position of the inspection door for floating fish feed extruder machine. To ensure that the inspection door can be opened, an inspection platform needs to be installed at the lower part of the inspection door.

2. Installation of double shaft differential conditioner

Since the support frame of the dual-shaft differential conditioner is a welded body, there will be a certain deformation during the transportation of the floating fish feed extruder machine.

When the bracket is deformed and installed directly without adjustment, the main shaft of the conditioner and the output shaft of the gearbox will be damaged.

Different shafts, the noise generated by the roller chain coupling when the floating fish feed extruder machine is running will cause the coupling gear and chain to wear, so the support frame must be adjusted during installation so that the conditioner main shaft and the gearbox output shaft are coaxial.

The relative position of the two main shafts is also required when the floating fish feed extruder machine conditioner is installed. During floating fish pellet machine installation, it can be installed according to the mark on the shaft end, or you can choose the relative position for installation. For details, please refer to the manual.

3. Installation of floating fish feed extruder machine

The main machine of the floating fish feed extruder machine is the heaviest equipment in the whole system, and due to the factor of the main motor, it has high requirements on the bearing capacity of the foundation.

During installation, the floating feed extruder machine cannot be placed directly on the foundation. Channel steel (the type of channel steel is determined according to the level of the floating fish feed extruder machine) should be used to make a frame pad under the equipment base according to the size of the extrusion machine base, and fix it with the foundation with expansion screws.

When making the base frame, the flatness of the entire frame must be ensured, and special attention should be paid to the same plane of the main frame and the motor base. This is especially important for the extrusion model that uses an elastic coupling directly connected to the reducer.

For an floating fish feed extruder machine driven by an elastic coupling directly connected to a reduction box, the coaxiality between the output shaft of the main motor and the input shaft of the reduction box must be ensured during installation.

For the floating fish feed extruder machine driven by the pulley, the driving pulley and the driven pulley must be on the same plane during installation. At the same time, there are also requirements for the tightness of the V-belt. If it is too loose, it is easy to slip.

The service life of the V-belt is to adjust the tension bolt on the motor base to make the tension of the V-belt in an appropriate state, that is, apply a force of 27kg to the midpoint of the straight edge of the belt, and make its deflection offset as 21mm is appropriate.

4.Detailed explanation of floating fish feed extruder machine

Aquatic feed has two production methods: pellet feed and extruded feed. Due to the good absorption rate of extruded aquatic feed and high fish yield, the aquatic market is rapidly transitioning from pellet feed to aquatic extruded feed.

The extruded fish feed is an extruded porous feed obtained after the high temperature and high pressure of the floating fish feed extruder machine and the sudden depressurization.

Both extruded feed and pelleted feed can be used as feed for fish. The extruded feed is better because of its good palatability and high digestibility. The extruded feed is produced by the process of conditioning, puffing and liquid spraying:

In the process of feed conditioning, the production process of extruded feed is to add water and steam together to fully contact the material. After conditioning, the degree of protein maturity is increased by 30%, and the moisture content is about 25%. The reason why the extruded material can improve its digestive utilization.

Mainly because the processing technology requires the raw materials to be pulverized more finely, and the high temperature of the floating fish feed extruder machine process increases the degree of starch ripening, which is conducive to the digestion and absorption of feed by fish;
Secondly, the stability of the extruded material in water for 12-36 hours, It is convenient to visually check the feeding situation of the fish and reduce water pollution;
Thirdly, the instant strong rubbing of high temperature and high humidity during the floating fish feed extruder machine puffing process can kill some harmful bacteria in the raw materials.

Gas vs pellets from biomass pellet mill

Biomass Machine

1.Gas vs pellets from biomass pellet mill

What is the difference between natural gas and rice husk pellets from the biomass pellet mill? We can comprehensively analyze and compare the differences between the two from many aspects.

（1）First of all, the combustion value of natural gas is 9000 calories, and the combustion value of rice husk pellet made by biomass pellet mill is 4200 calories. Natural gas is 3.6 yuan per cubic meter, and the combustion cost of one ton of pellets is about 900-1200 yuan.

Assuming that a ton boiler burns 600,000 calories in one hour, the natural gas and pellets that need to be burned are 66 cubic meters and 140 kilograms, respectively. Let’s calculate according to the previous: take China as example: the cost of natural gas is 237.6 yuan, and the cost of pellets made by biomass pellet mill machine is 126 yuan. Using natural gas costs twice as much as biomass pellets!

Rice husk pellets made by biomass pellet mill, as a new type of pellet fuel, not only have economic advantages but also have environmental protection benefits, and are more in line with the requirements of sustainable development. The shaped pellet fuel has a large specific gravity, a small volume, and is resistant to combustion, which is convenient for storage and transportation.

（2）Second, natural gas, like many fossil fuels, is a non-renewable resource. It’s gone when it’s used up. Biomass pellets are processed products of rice husks, straws and trees, crop straws and trees, and even bark palm pomace can be processed into pellets, which are renewable resources.

（3）Finally, the carbon dioxide released when biomass pellets made by biomass pellet mill are burned is equivalent to the carbon dioxide emissions released by plants during photosynthesis, which is almost negligible. Not to mention the pollution of the atmosphere. The combustion of natural gas has a great impact on the environment.

The above is the difference between natural gas and rice husk pellets from the biomass pellet mill. Richi Machinery is a good performance biomass wood pellet machine manufacturer specializing in the biomass pellet mill for sale, if you are interested in our wood biomass pellet prodcution plant projects and solutions, please leave your needs and email, WhatsApp and other contact information, our sales staff will provide professional answers and corresponding product pictures, videos and quotations.

2.Why the rice husk biomass pellet mill is not formed?

Summarize the reasons why the rice husk biomass pellet mill is not formed:

(1)The moisture content of raw materials.

To make straw pellets, the moisture content of the raw material is a very important indicator. The water content is generally required to be below 20%. Of course, this value is not absolute, and the requirements for different raw materials are different.

For our biomass pellet mill like pine, fir and eucalyptus, the moisture content is 13%~17%, and the rice husk moisture content is 10%-15%. For specific requirements, you can contact our staff for targeted answers.

(2)The raw material

Different raw materials such as straw and paper scraps have different properties, different fiber structures, and different degrees of difficulty in forming. Straw, rice husks, sawdust are all different.

(3)The ratio between the mixtures.

When pressing mixed pellets, the mixing ratio of various components also affects the molding rate.

Rice husk biomass pellet mill brings profit to customers. A few years ago, many regions have begun to pay great attention to biomass energy. Biomass energy is a clean and renewable energy source with high utilization rate and no air pollution. Species discarded by people are very popular now, because it is a kind of biomass energy material, which can be reused through rice husk biomass pellet mill, used for power generation and heating, and used for heating in winter, and has become the darling of heating.

Although the heat generated by crop stalks is lower than that of scattered coal, it is a clean substance with little pollution, and it is a treasure in the eyes of fuel sellers.

The emergence of the rice husk biomass pellet mill machine solves the problems of difficult rice husk processing and is suitable for the current development environment of our country.

3.How to control moisture in biomass pellet mill？

（1）The moisture requirements of the raw materials are relatively strict during the forming process of the rice husk biomass pellet mill. It is better to control the range value around 15%. If the moisture is too large or too small, the raw materials will not be formed, or even the molding will not be good.

（2）Compression ratio of abrasives of rice husk biomass pellet mill. The best solution for the abrasive compression ratio of the rice husk biomass pellet machine is to select the critical point for processing raw materials. But the control of this critical point requires personnel to tailor the mold compression ratio for you. Choosing different compression ratios of abrasives according to different raw materials is an important means to control the quality of biomass pellets.

4.Development of biomass pellet mill

What bottlenecks are encountered in the development of biomass fuel for biomass pellet mill?

（1）Traditional granulation technology with high granulation cost

（2）The understanding of biomass granules is not deep enough. Most people do not know enough about the high energy, environmental protection and easy-to-use characteristics of biomass granules. Even many energy-consuming units do not know that there are biomass granules products.

（3）The service supporting measures cannot keep up. After the biomass energy pellet products are produced, the transportation, storage, supply and other service measures cannot keep up, and it is inconvenient for users to use. The above problems will still be encountered during the development of biomass fuels, but we will continue to overcome them and welcome a better tomorrow for biomass fuels.

RICHI Machinery is a industrial group mainly specialized in the biomass pellet mill for sale, and also covers some other strategic businesses such as animal feed machinery, organic fertilizer pellet machine, parts and components and so on.

If you want to know more about hot sale biomass pellet mill for sale Brazil, hot sale easy operation biomass pellet mill for sale Romania, high quality biomass pellet mill for sale South Korea, hot products 160kw biomass pellet mill for sale Poland, 220kw biomass pellet mill for sale USA, please contact Richi Machinery for details.

Brief introduction of cheap wood pellet mill

Wood Machine

With the popularization of environmental protection concept and saving concept, wood pellet mill has been recognized by more and more people. If you want to use the sawdust pellet machine well, you must have an understanding of the sawdust pellet machine. Today, RichiI Machinery will briefly introduce the cheap wood pellet mill for you.

1. Introduction of cheap wood pellet mill

Generally, cheap wood pellet mill consists of conditioner, iron removing device, wood pelletizer assembly and feeding port assembly equipped with overload safety door. Each sawdust granulator is equipped with the following safety devices: V-belt guard, granulation chamber door limit switch, function: when the granulation chamber door is opened, the main motor is powered off, and the cheap wood pellet mill cannot be accidentally started during maintenance, safety pin limit switch, function: When the machine is overloaded and the safety pin is cut, all motors on the machine are powered off.

2. The application prospect of cheap wood pellet mill

Wood processing enterprises such as woodware factories, board processing factories, and door factories produce a large amount of shavings every day. Many bosses treat the shavings as waste, which wastes a lot of resources. In fact, the existence of this situation is ultimately due to a lack of deeper understanding of leftovers such as wood shavings.

3. Cheap wood pellet mill product advantages:

(1) Biomass pellets based on various raw materials such as sawdust, straw, chaff, etc. can be produced;

(2) High output, low energy consumption, low noise, low failure, strong machine fatigue resistance, continuous production, economical and durable;

(3) Various molding technologies such as cold-press molding and extrusion molding are used, and the oil polishing and shaping process makes the biomass pellets beautiful in appearance and compact in structure;

(4) The whole cheap wood pellet mill adopts special high-quality materials and advanced connecting shaft transmission device. The key components are made of high-quality alloy steel and wear-resistant materials, and the service life is prolonged by 5-7 times.

How does poultry feed manufacturing machine affect pellets length?

Feed Machine

With the vigorous development of modern aquaculture and feed industry, the requirements for feed quality are getting higher and higher. For pellet feed produced by poultry feed manufacturing machine, pellet length is a very important quality evaluation index.

Neat and consistent pellet feed not only meets the sales needs of feed manufacturers, but also meets the actual breeding needs of users. Pellets that are too long, too short or uneven are not conducive to animal feeding. In actual production, the length of the pellets produced by the poultry feed manufacturing machine is generally required to be 2 to 3 times the diameter of the pellets.

For example, granules with a diameter of 3 mm are generally produced with a length of 6 to 9 mm. Of course, according to actual user needs and different feed varieties, the length requirements are not necessarily within this range.

Therefore, in order to produce feed pellets that meet the requirements or as close as possible to the requirements, we will discuss some factors that affect the pellet length of the poultry feed pellet making machine and find the corresponding control methods to make it beneficial to the production needs, which is important for feed manufacturers significance.

Based on years of experience in poultry feed granulator design and field debugging, we will discuss this issue from the following aspects.

1.Parameters affecting the poultry feed manufacturing machine itself:

The output of the poultry feed manufacturing machine is Q (kg/h), the inner diameter of the ring die is D (mm), the effective width of the ring die is W (mm), the linear speed of the ring die is V (m/s), and the rotational speed of the ring die is n (r /min), the ring die aperture is d (mm), the ring die opening rate is m, the number of openings is n (pieces), and the granulation length is L (mm),

For the above formula, it is not difficult to analyze the factors affecting the pellet length L of the poultry feed manufacturing machine:

(1) The influence of the output of the poultry feed manufacturing machine.

It can be seen from the formula that the pellet length L is proportional to the output Q. With other parameters constant, the higher the yield, the longer the pellet, otherwise the shorter the pellet. Therefore, adjusting the output of the poultry feed pelletizer to meet specific pellet length requirements is a possible option.

In actual feed production, feed manufacturers do the same, sometimes sacrificing large amounts of output to meet pellet length requirements. This issue will be mentioned in the following discussion.

(2) Influence of ring die line speed or rotational speed.

It can be seen from the formula that the pellet length L is inversely proportional to the ring die linear velocity V or the ring die linear velocity n. When the feeding speed, that is, the output Q, remains constant, the faster the ring die speed, the shorter the instantaneously extruded pellets, and vice versa. For different sizes of poultry feed pelletizers, the rotational speed of the ring die varies greatly.

Generally, the rotating speed of the small poultry feed making machine is high, and the rotating speed of the large poultry feed manufacturing machine is low, but the linear speed of the ring die is controlled within a suitable range, generally between 6m/s~9m/s, to meet the needs of granulation.

When the linear speed of the ring die is small, the quality of the pellets is high, but the pellets may be longer than required, and the line speed is too small, which will affect the output; when the linear speed of the ring die is high, although it is beneficial to improve the output, the pellets may be shorter than the requirements, and the quality of the pellets.

It will become worse, which requires the feed manufacturer to choose its own ring die line speed according to different feed varieties, and realize it by changing the transmission ratio of the poultry feed manufacturing machine transmission system.

(3) Influence of ring die aperture and porosity.

The ring die aperture D has no direct effect on the pellet length L, it has an effect on the length L together with the number of openings N, that is, the size of the ring die opening ratio, because the opening ratio and the square of the ring die diameter D and the number of openings N is proportional to the product of .

The larger the porosity of the ring die, the shorter the pellets, and vice versa, the longer the pellets. The aperture ratio of the ring die corresponds to different ring die apertures. For example, a ring die has an opening rate of about 25%, and a ring die has an opening rate of about 38%.

Generally speaking, the larger the pore size, the higher the open porosity. In actual production, especially when producing small-diameter pellets, such as 1.8mm shrimp, some users complain that the pellets are too long, which is caused by the relatively low opening rate of the ring die when the aperture is small.

One of the solutions is to sacrifice part of the yield, or to achieve by increasing the line speed of the ring die. In addition, adjusting the cutter is discussed below. (Hot product: cat litter making machine)

(4) Influence of ring die inner diameter, effective width and pellet density.

For the poultry feed manufacturing machine, the inner diameter D of the ring die and the effective width W of the ring die are fixed parameters, which generally do not change, and it is not easy for users to change them, so they will not be discussed here. The pellet density is related to the raw material for granulation and also to the compression ratio of the ring die.

The higher the compression ratio, the firmer and denser the pellets will be. However, for general products, the pellet density is not very different, so the pellet density is not the main influencing parameter, so it will not be discussed too much here. In short, for the same granulation raw material, the larger the pellet density, the shorter the pellet length.

More details: https://www.richipelletmachine.com/poultry-feed-pellet-making-machine/

2.How to solve the oil-free phenomenon in the production process of the poultry feed pellet making machine?

Poultry feed manufacturing machines are powered by electricity, but in many cases oil drive has become essential. As we all know, the equipment works fast and depends entirely on the power belt, and oil is particularly important as the power supply of the equipment.

Solve the problem of no oil in the poultry feed manufacturing machine:

(1) The manufacturer of the complete set of equipment with an output of 5 tons of concentrate recommends that you check the main shaft and rotor of the poultry feed pellet machine first to ensure that there is no material residue in the gap.

(2) The manufacturer of the small poultry feed manufacturing machine recommends that the user needs to carefully clean the filter screen in the oil filter.

(3) Remove the grease block of the poultry feed manufacturing machine. Usually, the tool of choice is: an effective hollow tube of a certain length, mainly used to clean the impurities stuffed into the oil hole.

(4) We often say that in addition to checking the above matters, we should also check whether there is oil leakage at the refueling part. If the oil leak is particularly serious, it will definitely lead to no oil supply. The solution to this problem is to add an oil liner.